Spray painting robots, also known as spray painting robots, are industrial robots that can automatically spray paint or other coatings. The spray painting robot is mainly composed of the robot body, computer, and corresponding control system. The hydraulic driven spray painting robot also includes hydraulic oil sources such as oil pumps, oil tanks, and motors. It often adopts a 5 or 6 degree of freedom articulated structure, which provides a large space for arm movement and allows for complex trajectory movements. Its wrist generally has 2-3 degrees of freedom and can move flexibly. The more advanced spray painting robots use flexible wrists that can bend and rotate in various directions. Their movements are similar to those of a human wrist, and they can easily extend into the interior of the workpiece through smaller holes to spray its inner surface. Spray painting robots are generally driven by hydraulic pressure and have the characteristics of fast action speed and good explosion-proof performance. They can be taught by hand or point indication. Spray painting robots are widely used in production departments such as automobiles, instruments, electrical appliances, and enamel.
Product description: The spray painting robot is mainly composed of the robot body, computer, and corresponding control system. The hydraulic driven spray painting robot also includes a hydraulic oil source, such as an oil pump, oil tank, and motor. It often adopts a 5 or 6 degree of freedom articulated structure, which provides a large space for arm movement and allows for complex trajectory movements. Its wrist generally has 2-3 degrees of freedom and can move flexibly.
Industrial robots are divided into four types based on the movement of their arms. The arm of the Cartesian coordinate system can move along three Cartesian coordinates, while the arm of the cylindrical coordinate system can perform lifting, rotating, and extending movements; The arm of the spherical coordinate type can rotate, pitch, and extend; The articulated arm has multiple rotating joints.
Industrial robots can be divided into point-to-point and continuous trajectory types based on the control function of the actuator movement. The point-to-point type only controls the accurate positioning of the actuator from one point to another, and is suitable for machine tool loading and unloading, spot welding, and general handling, loading and unloading operations. The continuous trajectory type controllable actuator moves along a given trajectory and is suitable for continuous welding and painting operations.
Industrial robots can be classified into two types based on program input methods: programming input type and teaching input type. Programming input type is to transmit the pre programmed job program files on the computer to the robot control cabinet through RS232 serial port, Ethernet or other communication methods.
The robot adopts a wall mounted installation method to maximize its spraying ability and reduce customer space occupation. The spraying robot's wrist adopts a flexible wrist, which can bend in various directions and rotate, similar to a human wrist. It can easily extend into the interior of the workpiece through smaller holes and spray its inner surface. Yaskawa spray painting robots generally use hydraulic drive, which has the characteristics of fast action speed and good explosion-proof performance. They can be taught by hand or point indication. Spray painting robots are widely used in production departments such as automobiles, instruments, electrical appliances, and enamel.
The main advantages of spraying robots
Hand and head load: 10Kg, sturdy and durable, with * degree of freedom for hands and heads;
♦ The arm has a range of motion of 2035mm, with a wide range of motion and product adaptability; Fast speed and high production capacity!
♦ The robot arm is long and has a large range of motion. When spraying, the robot body is far away from the workpiece, making it less susceptible to paint mist pollution and greatly helpful in improving product quality;
♦ The spraying conditions are directly set on the robot spraying program, making it easy to adjust the spraying effect and simple to use;
♦ Flexible installation methods (wall mounted, floor mounted, overhead suspended, inclined installation), saving spray booth space, usage costs, and energy consumption;
♦ Large size dual color teaching display panel, easy to operate
Robot spraying line, fixed spray gun spraying line, disk automatic spraying equipment line, flat reciprocating machine spraying line, suspended accumulation spraying line, electrostatic powder spraying line, dual cabinet high-speed spraying
Form a production line
Manual loading and unloading, automatic conveyor line, manual dust removal, preheating and dehumidification treatment, electrostatic automatic dust removal, automatic spraying equipment, dust-free spraying room, paint mist removal system, constant temperature and humidity air supply system, efficient pressure equalization box, product surface leveling, drying tunnel furnace, natural air cooling system, central control system, wastewater and exhaust gas treatment system, etc
1: Robot speed of 2 meters per second (2000mm/S)
2: The turntable rotates 90 degrees for spraying, with an adjustable rotation time of 2-3 seconds
3: The turntable rotates 180 degrees in 2.5 seconds
4: Hanging method: Flat placement
5: Expected production capacity for spraying large items in about 60 seconds
Robot spraying line
Suitable accessories: laptop, mobile mouse, laptop case, hot water kettle
Spraying methods: multi joint robotic arm, reciprocating machine, manual spraying (can stop spraying, can track spraying)
Baking method“
Tunnel oven/box type forced oven, equipped with far-infrared heating IR lamp
Painting environment: painting room level 10000, workshop level 100000, and adjustable constant temperature and humidity
Output: depends on the tooling method of the workpiece and the baking time of the coating, as well as the line speed
technological process;
Ordinary paint: clamping - manual electrostatic precipitator - online - preheating and dehumidification - painting - leveling - surface drying - curing - natural cooling - bottom inspection
UV paint: clamping - manual electrostatic precipitator - online - preheating and dehumidification - painting - surface drying - removal - curing - natural cooling - removal inspection
